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Injection
Molding (IM) is the most advanced typical method
of molding rubber products. Injection molding produces the most consistent
results by automating all aspects of how the rubber gets into the mold. In
injection molding, the rubber is worked and warmed and then injected into
the mold at controlled speeds, pressures and temperatures.
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IM will eliminate material weighing
and prepping by buying direct from material supplier in strip form.
IM will reduce cure time by
introducing the material into the mold cavity a preheated optimum
temperature.
Reducing cure time will reduce cycle
time and make your piece/part price drop.
IM will reduce scrap rate with a more
controllable process with several new parameters.
IM will reduce material scrap rate by
producing the same exact shot volume every cycle.
IM will improve article quality with a
much more homogeneous mixture of material. |
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Founded in 1946, Desma Werke GMBH at
Achim, near Bremen, originally produced presses for the production of shoes
and soles. The name Desma an acronym for DEutsche SchuhMAschinen (German Shoe
Machines). In the early sixties, Desma started to produce specialized
injection molding machines for direct injection of PVC shoe soles and
boots. In addition, in the early sixties, a booming market for rubber
soles inspired Desma to build the first 300 and 500 ton 10-station rotary
rubber injection molding machines. These machines also began to be used
for the production of technical rubber parts for the automotive and
consumer goods industries. Several hundred of these machines were built in
the sixties, seventies, and eighties in the factory at Achim.
In the year 1965, a
new plant was built in Fridingen, South Germany, and single
station rubber injection molding machines were developed and built in this
factory. In 1981, Desma was purchased by Klockner Werke AG, a large
producer of steel and various types of machinery. In 1991, the complete
rubber machinery division of Desma became a separate, independent
operating unit of Klockner and all activities were transferred to the
expanded plant at Fridingen. Development and production of both single
station and rotary machine with clamping forces from 50 to 4000 tons and
injection capacities from 100 cm3
to 32,000 cm3 are now done at
Fridingen. DESMA
has been active in the USA since the 60’s when Desma Industrial Machines
was formed in Waltham, Mass. Since then we have grown and moved, first to
Waltham, Mass., then to Erlanger, Ky., and most recently to our new plant
in Hebron, Ky. Contact
Hebron, KY Facility | Contact
Fridingen, Germany Facility
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DESMA has a
full-time project
engineering department that will work with you to determine the best
possible manufacturing setup in order to make your production a success.
We have recently developed an online
request page, where you can submit your current part and process
information electronically for review within our department. The project
engineering department has a wide range of experience developing solutions
for rubber molding. Whether it is a fully-automatic system, or a manual
procedure that is chosen, you can be assured that all angles are pursued
to make your business a success.
If
you are not interested in purchasing any new equipment, but still would
like some ideas for improving your current process, we also offer a
consulting service to work with you to achieve this goal. Please contact
our project engineering department if you are interested at 859-525-6610.
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